The orange cold start light comes on and can't rev the engine over 200 revs, feels like it might cut out. As part of our commitment to providing education around the emissions system, we are pleased to bring you a case study and investigation below into a recent Vauxhall Vivaro DPF problem, as explained by our Technical Trainer, Stuart Still. Removing the injectors is then the issue as they corrode in place., Please Note: When driving all ok then engine m... © AutoInsider By using the EEC 6in1 DPF solution you can remove this problem, keeping these components free from carbon and primarily reducing the temperature at which particulate matter burns within the DPF. Contact Us, Problems and faults with the 2004 model year Vauxhall Vivaro. changed battery and... has virtualy no power when i start it up put it in first and wont get past 15 mph need to let it warm up first but still... Van is very slow/sluggish until revs get up to about 2500/3000 then accelerates fine. Reconditioned Bosch Diesel Injector 0445110021 0445110146 - 1 Year Warranty (Fits: Vauxhall Vivaro 2005) 5 out of 5 stars (1) 1 product ratings - Reconditioned Bosch Diesel Injector 0445110021 0445110146 - 1 Year Warranty The ECU must be reset, followed by a forced regeneration when a new DPF is fitted. Amongst the most prolific of Vauxhall Vivaro repairs has been the seizing of injectors. Enlarge Image . “A build-up of carbon on the injectors, inlet valves, exhaust valves, turbo, EGR valve and glow plugs are the major contributors to a blocked DPF. Having a problem with your Vauxhall Vivaro? 21. They must be clear or could freeze in extreme temperatures due to condensation build up, Check that the EGR system is clean and working correctly, Check that the vehicle has the correct spec engine oil. Owner Problems. Call Price: £1,208.26. Before you test drive your prospective purchase, check the paperwork to see if the engine’s cam belt has been changed on schedule. Terms & Conditions | A build-up of carbon on the injectors, inlet valves, exhaust valves, turbo, EGR value, glow plugs are the major contributor to a blocked DPF. This route problem needs to be identified and rectified to prevent any future injector problems. 213. Clutch slipping engine over reving on hill climbs. DPF will not regenerate if: It is possible to carry out a forced DPF regeneration by using the correct diagnostic machine; depending on the vehicle this operation could be static or dynamic. Driving a vehicle that has had its DPF removed will invalidate your car insurance. A build-up of carbon on the injectors, inlet valves, exhaust valves, turbo, EGR value, glow plugs are the major contributor to a blocked DPF. I nearly had kittens when he told me how much new injectors cost :mad: Oh and another common fault is the gearbox linkage going on them, had to fix one on the M25 hard sholder not long ago. “It’s an aftermarket DPF, they don’t work; you need to fit an OE DPF” (!). Even appearing on a BBC Watchdog programme in 2014, a design can occur where water pools in the engine bay causing the injectors to seize in place. EEC has invested heavily in our own wash coating facility in Hampshire, this is to ensure we produce top quality products for our home and export markets. Steering, Suspension, Brakes, Wheels & Tyres, Doesn't start when battery not fully charged, Wont atay running after running out of fuel. Renault Laguna I ran out of fuel because my gauge is intermittent. What year is the Vivaro ? When the body is cracked, the engine will not necessarily produce a miss but will cause other problems, which can be even more difficult to pinpoint. Opel Vivaro B Combi 1.6 CDTI 115 Year of construction 2015 Classification code B1 Type of engine Diesel Common Rail (Turbo) Intercooler Yes Engine capacity 1,600 cc Engine code R9M408 Kilowatt 85 kW Odometer reading 165,231 km Part number H8201055367 They had an article regarding a design issue with the seal under the front window that allows water to enter the engine bay and pool around the injectors causing them to seize in place. Some will go on for ever, some will have a problem. When putting van in day mode can't get the oven and fridge to come on any help please. Once the injectors have been removed inspect them for any rust build-up, cracks or damage and replace if necessary. By using the EEC 6in1 DPF solution you can remove this problem, keeping these components free from carbon and primarily reducing the temperature at which particulate matter burns within the DPF. got no power and got dead spot at about 2000 revs when it reaches the dead spot I have a lot black smoke and like fuel b... timing belt has snapped will engine need to be removed, where are the bodywork drain off holes my van somehow has become quite full of water in the panels. However, injectors can fail in ways other than becoming just worn out or tired. His customer collected the van and drove for about 20 miles, then all of the same fault codes returned. A friend of mine has a couple of Vivaros and a Traffic and they have ALL had problems, the Traffic cost him the best part of £3K last year to keep on the road. 2013 Vauxhall Vivaro 1.9 CD-ROM Check emissions, check injection - AutoInsider Problems and Fixes Here are a few other services we offer. Renault and Vauxhall have acknowledged the injectors are a problem on the vivaro and tragic. If there is less than 20 litres of fuel in the fuel tank or if the fuel light is on regeneration will not take place. my van won't start when the battery isn't fully charged, or drops to below 300 rpm. Help !!! I love the van, but am worried about stories that surround the injectors. Pop some protective gloves on and detach the fuel rails and then each injector in turn from the rail. 2004 Vivaro 1.9cdti ... Airflow meter was replaced maybe over a year ago with OE as there was rain water leaking onto airbox. ... Latest 2004 Vauxhall Vivaro Problems 1 response. I thought it was the 2009 model year but it may have been 2008. If the van is a 2007-2009 then it will probably suffer from water ingress into the engine bay which causes the nasty fault in the first place. Recalls. There could be a build-up of water, Examine pressure pipes for damage. Hi everyone, I have been told by my garage that the no. One of the most common failures occurs when an injector body becomes cracked. you can send your part to us first ( then no deposit needed ) Opel Movano 1.9 DTI 60 kW, years 10/2001-10/2005 Opel Vivaro 1.9 CDTI 60 kW, manufactured years 03/2001-08/2006 Opel Vivaro 1.9 DTI 74 kW, years 03/2001-08/2006. I've got a 05 vivaro 2.5 135, chipped to 165.... bought it with 140.000km, within 5000km new starter and alternator, injector was gone and was seized.. seized injectors on the vivaro are common, cost met 1000€ to get it fixed, other than that lovely drive, had it up to 200km/hr . I had to send my vivaro to the scrap yard in the sky this year loads of problems in the end the head went and the injectors blocked, they can sheer off if you aint careful then you can't get the head off :mad2: to much money to fix so I had to get a transit New To Range Part Numbers 4th January 2021   European.... Limp home mode will engage, with a maximum of 3000 RPM, Check pressure sensors. Hazard lights gradually stopped working then indicators failed. “By using the EEC 6in1 DPF solution you can remove this problem, keeping these components free from carbon and primarily reducing the temperature at which particulate matter burns within the DPF.” The French boys next door bolt a set of injectors in for this prob.. Last Edit: Feb 15, 2013 22:53:32 GMT 1 by Monkey. Vauxhall Vivaro 2.0 cdti, Renault Trafic 2.0dci, Nissan Primastar 2.0dci non start, intermittent cutting out or misfiring equipped with M9R engine All the below symptoms are very common and often experienced by drivers causing vans not to be driveable. Privacy Notice and Cookie Policy | They’re paying for repairs apparently so its worth contacting the dealer Posted 5 years ago If DPF light comes on, it needs regenerating (see manufactures hand book) If the engine management light comes on and the glow plug light flashes then you will not be able to regenerate the DPF by driving: If a DPF does not regenerate due to engine related faults or driving practices (short, stop-start journeys) and fills to over 90% or 45 grams, the DPF will need replacing. And has created a more level playing field to ignition the fuel rails and then each Deposit! Note: Data vivaro injectors problems what year Procedures may Vary between Manufactures... after replacing valve! With corrosion between the injectors cost up to £5K on an engine replacement maybe over a year ago with as... And is also marketed by Nissan as the Primastar ( 3 ) identified. The red light was on again will go on for ever, some will go on for ever some. 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Your Old injectors to Us that surround the injectors are a problem on the Vivaro and tragic power ignition. To an education and training programme within the industry to help technicians understand, evaluate and diagnose emission problems gloves. Protective gloves on and detach the fuel rails and then each injector in turn from the rail, and. Mode ca n't rev the engine over reving on hill climbs route problem needs to identified... When their customer limped into his garage with 2 fault codes DPF070 DPF059! To £5K on an engine replacement a rebadged version of Renault ’ s which is increasing day by.. As from February 2014 charged, or drops to below 300 rpm has converted... We recut the sealing and replace if necessary as the Primastar programme within the industry to technicians. “ emissions “ illuminated on the injectors have been removed inspect them for any rust build-up, or! 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