The only real pitfall to the horizontal forge configuration is the inevitable hot spot created at the entry point of the burner. The refractory is rated to over 3,000 degrees. It isn't all the way seated, I cast the opening 1/8" tight so it could be fitted tightly. In order to build this forge burner, You will need a drill, a set of bits, and a couple of files. If you want to run it in series then you have less independent control over the burners as a unit but its more straight forward and less parts. What makes the Pine Ridge Burner so durable? bladesmithsforum.com If you inject the fuel and mix thoroughly before the burner feeds separate, both burners will always get the same mixture without any faffing about on your part. The first will always run when using the forge and the second will be turned on whenever the chamber is opened up for larger projects. I'm also a purveyor of high temperature refractories for propane forge building for the blacksmith and knife maker. Ordering includes free shipping, plus any assistance I can reasonably offer when putting your forge together and getting the burner installed. I also like hearing all my effects at the same time and be able to solo them or mute them and here the diff. Mine is calibrated for argon one the left and carbon dioxide on the right. 8,441. A two port burner with barstock ports. Now the air is pressurized to provide the motive force to draw in the gas and, like the inspirator flow, can draw approximately 4 cubic feet of gas to 1 cubic foot of air. If you want more info and another WIP here's one from the NWBA's Hot Iron News in 2005: https://blacksmith.org/2005-1-hot-iron-news/ pages 11-14, Never mind, I just checked out Wayne's site and it looks like he's using the same source. Ribbon Burners AGF Burner specializes in ribbon burners. I plan on having individually adjustable burner valves, so I'll put the inlet in after the pipe turns down towards the burner. There is no steel in contact with forge temperatures, which means no scaling and degrading of burner components. Also, the burner is way better. Powered by Invision Community. If you would like to build a forge like mine, then hang in there! So they share the same air line through a T or Y into the airflow control valves of choice then each gets its own gas line and needle valve. Making things that "just work". My burners have been in place for years and show no visible signs of wear or deterioration. This is the beginning of building a forced air propane forge. Here's a side view drawing of the forge. I think the left-hand burner will tend to have a bigger flame than the right-hand one simply because flow is past the right-hand burner, which I think would tend to reduce the static pressure to that burner, and hits the end of the line at the elbow into the left-hand burner, which I think will tend to increase the static pressure. This is the 3rd time of firing up the forge making sure all castable is cured, would it be beneficial to apply Satanite the walls ? The burner design above is my modification to the well known "Aussie" burner, as designed by various smiths, some noted on the drawing. It's easy! The third and most widely used simple combustion design for ribbon burners works almost the same as an inspirator, except that the air and gas have reversed their positions. TerryWay. Pro Forge is a popular farrier forge for forgeing horseshoes or other items. A hard fire brick will be used to adjust the size of the chamber. (Alongside the needle valve for the burner). shows, “Myth Busters” has chosen majestic forge twice for their show and Majestic forge is the forge of choice for “Forged in Fire". Sign up for a new account in our community. Probably could be good to have it on both channels. Majestic Forge has supplied forges to Blacksmith Schools, High Schools, Colleges, Production shops, and T.V. The "Reil Burner" is a superior burner … I'd put the fuel inlet out to the right of your picture and I'd definitely only have the one. Custom Ribbon burners are known for their elegant modern design. May 22, 2018 - This Pin was discovered by Dan Hamilton. When it comes to plumbing the gas and air for individually controlled burners I would make them each their own branch not in series unless I am reading the diagram wrong. By TerryWay, July 4 in Video and Multimedia. The Pine Ridge Burner is often referred to as a "ribbon burner" because it creates a "ribbon" of flame. We have a great online selection at the lowest prices with Fast & Free shipping on many items! Attachments forge body prep burner mount.jpg (177.7 KiB) Viewed 7879 times forge body start.jpg (175.76 KiB) Viewed 7879 times ribbon burner cleanout.jpg (192.9 KiB) Viewed 7879 times Members; 0 13 posts; Share; Posted July 4. Ribbon Burners. The 3" x 10" burner is what I have come to consider the ribbon burner standard. Im planning on building a forge that will have an adjustable chamber size. This may suit your application, but in general, I'd aim for symmetry in the system. The beauty of this burner is that it can be made in any configuration depending upon the size and shape of the heat desired. I have found that 1/4" needle valves are hard to find and finally located a source that I can provide at a reasonable cost: $15.00 A source for the blower needed for a forced air forge (Ribbon Burner) is The biggest thing to me is insulation and where your forge doors are, with a side blast I found that having a door close from the opposite side works best. your own Pins on Pinterest This type of burner has an extremely wide operating range-the flame can be set to provide an intesnse and … JTknives Blade Heat Treating www.jarodtodd.com Knifemaker / Craftsman / Service Provider. The plenum is made of 3/16” thick 3" x 3" steel tubing. The ones I've seen and used were made by using ordinary crayons for molding the holes. Tools, science, food, wine. Sunday at 07:32 PM in Tools and Tool Making. Anvil Brand forgeing supplies favorite item. I'm planning on building a forge that will have an adjustable chamber size. The ribbon burner is 3” wide, 12 ¼” long and 4 ½” deep. As the forge heats up the refractory heats up also and preheats the air and gas mixer to help it burn better. The forge can be used for heat treating, forging and forge welding. Firearms, camping, photography, wood carving, black smithing, blade smithing and now leather working. I am a big fan of WL4 cause you can run effects in real time and you dont have to use the lame plug in chainer in sound forge. The burner starts with a 12 gage steel shell. Our drilled insert ribbon burners are especially intended for applications requiring a length of uniform flame. As for fuel injection, a 1/8" to 1/4" copper line running directly into the air pipe downstream from the blower works good. 6" diameter x 13" Long Horizontal Tube Forge with Venturi Burner The horizontal forge is a popular configuration due to the longer heat chamber, which simplifies the heat treating process somewhat for longer work pieces. Propane Forge Burners. Blacksmithing, Cooking, and keeping my workspace in one piece. The burner holder assembly is ready to install in your simple gas forge, all the holes are drilled and taped. The Reil & EZ Burners (Reil Burner Modification) Be sure to read the FAQ that goes with this design also. How to Build a Gas Forge Burner. You need to be a member in order to leave a comment. As you know, every forge is different, and yours may operate differently from mine. Fits perfectly in my Outdoor Gourmet 3 burner combo. Second, what size openings should I cast into the burner? This forge was designed for the smith that doesn’t want to lay out $500 just to heat metal. This was my first firing and I didn't take it up as high a heat as it would go. Knives Simple Gas Forge Burner Holder Assembly. Burner Mounting: The Nanomongo burner, or T-Rex, produce such intense vacuum and gas stream pressure that they can be mounted horizontally along the base mounting structure of the forge, and a supply pipe run up to a short nozzle mounted in the forge shell. I plan on having a valve where the vertical line is between the two burners. For building this DIY forge burner, you will need a drill, a set of bits, … May 11, 2018 #8. But I guess if you want to see the original article (and other cool blacksmithing stuff...). I think Wayne Coe has plans on his page. It is also possible (and equally effective) to use a gas jet which provides some restriction and gives a fixed-area, variable-pressure adjustment system. Im planning on having 2 ribbon burners. A forger enjoys this style in small locations or mobile, like a farrier truck.Forging in the Pro Forge is fast and efficient. I think you will have to have valve on that second burner to avoid the flame going back, when its not in operation. I think Sound forge is a toy. Regardless, it sure looks like your new Ribbon Burner forge is doing a GREAT job! Discover (and save!) They are best seen when the burner is left uncovered by any media; this allows for the full effect of the "Wall Of Flame" to be best seen. A 3" burner is a good size for a Freon Bottle forge. The "gas jet" can be as simple an open-ended tube. having a burner on top also puts more back pressure on your system which can result in a flame escaping out of the back of your burner. Contact: Ron Wailes 341 Pioneer Trail Road Cle Elum, Wa 89822 Phone (509)-656-3144 Cell (206)-909-0590 How-to links: In the following series of videos, Eric Dube makes a suit of armor free-hand from sheet metal, showing the high art of "raising". My questions are, first, what is the best way to infect the fuel? I might also look at redesigning the manifold. These burners are approximately 3-1/8” x 10-1/8” and weigh approximately 10lb. The forge comes with a KB Electronics Variable Speed Controller that is adjustable and works great with the Dayton 131 CFM blower. in real time. I used 129 1/8" cocktail straws and get a mighty nice flame..............or, actually, no flame at all, but a white hot interior if I need it. I also used crayons to build mine and followed the design on Wayne Coe's site they work just fine. A needle valve on the copper line is good. The forge is small enough that I can run the burner at under 5 psi and keep the interior at a good working temperature.However, this burner design does work well in larger forges, many large forges even use multiple burners. The plenum portion of the shell is separated from the burner block by a.25" steel baffle plate. Forge and burner together stand 18” tall and the burner extends 14 1/2” to the side, from the center of the forge. Bob Ouellette, This is a closeup of the ribbon burner. TerryWay 0 Posted July 4. This shows the angle of the burner in respect to the tube. Siberian Huskies, Blacksmithing, pattern welding. My Ribbon burner Forge My Ribbon burner Forge. I'm going to use a blower mounted under the forge table to force air into the burners. My ribbon burners are used by some of the best custom knifemakers in the world." I'm planning on having 2 ribbon burners. There is no steel in contact with forge temperatures, which means no scaling and degrading of burner components. Jun 11, 2006. Having a gas inlet per burner means you are going to have to adjust both to the same mixture to get the same air:fuel ratio and flame temperature from each burner. We use 25,000 btu's per linear foot when calculate customs for 10~12" flame. A 6" burner is a good size for a 20# propane bottle forge. https://blacksmith.org/2005-1-hot-iron-news/. The first will always run when using the forge and the second will be turned on whenever the chamber is opened up for larger projects. High Valley Forge makes excellent ribbon burner forges in various sizes. There are 32 holes through the refractory, and the inlet is 1 9/16” inside diameter and 1 7/8” outside diameter. This ribbon burner is made from 2" square tube with Kast-o-lite 30 refractory. I have two of these burners in my forge, which is about 7,000 cubic inches. Get the best deals for ribbon burner forge at eBay.com. Thanks Alan. 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